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300 Ton Heavy Duty Welding Rotator with Trolley

300 Ton Heavy Duty Welding Rotator with Trolley

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300 Ton Heavy Duty Welding Rotator with Trolley has been specially designed to meet the modern requirements and incorporate features essential for efficient and economic welding. The basic function of this rotator is to turn the job continuously at a preset speed so that welding can be made on the circumference.

Variety for Welding Rotators

We are a leading Manufacturer of Conventional Type Welding Rotators, Self Centering Type Welding Rotators, Self Aligning Type Welding Rotators, Pipe Rotators, Stand Rotators, and Blasting And Painting Rotators from Pune, India.

Head and Tail stock Lifting arrangement

Head and Tail Stock Lifting Arrangement

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Head and Tail stock Lifting Arrangement

Head and Tail stock with lifting arrangement is mainly used for holding the Jobs from both ends and rotating it or Indexing it getting any position.

It can be used for Pipe to Flange welding, Pipe to Bush welding, and Pipe to Pipe welding applications as well.

It has been specially designed to meet modern welding requirements and incorporate features that are essential for efficient and economic welding production.

The job is rotated continuously at a preselected speed so that the quantity and quality of the weld can be made on the circumference.

Competitive Advantage: Lifting arrangement of Head & Tailstock

1 Offer lifting and electro-mechanical rotation
2 Capacities from 1,000 kg. to 100 tons
3 Slide positioning for varying fixture lengths
4 Low-maintenance brushless motor
5 Easily accessible hydraulics for inspection and maintenance

80 Ton Welding Positioner

80 Ton Welding Positioner

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80 Ton Welding Positioner

80 Ton Welding positioner automates the time and floor space, enabling more efficient production and cost reduction by reducing floor space and rising welding speed and quality.

Although welding positioners not only help the company financially, they also have a huge impact on the welder performance. Welding positioners permit welders to manufacture rotary welds of high quality.

Positioners improve the core strength of the welders as they are not required to perform out-of-position welding.

It speeds up the manufacturing process and gives the welder sufficient welding experience.

Repeatable welds optimize arc time and increase the rates of production while decreasing labor costs.

3 Axis Welding Manipulator

3 Axis Welding Manipulator

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3 Axis Welding Manipulator

Cubuilt is a 3 Axis Welding Manipulator manufacture and wholesaler of an assured quality range of Welding rotators, Welding Columns and Booms and Welding Positioners. These products are manufactured according to industry standards from high-quality input factors.

3 Axis Welding Manipulator Benefits

Once the job is loaded, all welding operations in the down position can be easily manipulated.  Welding positioners reduce the handling time and the frequent use of cranes.

The job can be tilted from 0° to 135° depending on the requirement of the specific location of welding.

Welding Positioners or welding manipulators can be conveniently used for complete circumferential welding, strip cladding, down hand position welding, to set the job conveniently for easy accessibility to intricate assemblies, etc.

Along with Column & Boom, a welding positioner can carry out any welding tasks which are impossible otherwise.

Welding Positioner / Manipulator Automation

Welding positioners automate the time and floor space, enabling more efficient production and cost reduction by reducing floor space and rising welding speed and quality.

Although welding positioners not only help the company financially, they also have a huge impact on the welder’s performance.
Welding positioners permit welders to manufacture rotary welds of high quality.

Positioners improve the core strength of the welders as they are not required to perform out-of-position welding.

Repeatable welds optimize arc time and increase the rates of production while decreasing labor costs.

Welding positions offer various advantages to all manufacturing plants, whether you aim to improve your profit and efficiency of production.

Hydraulic Fit up Rotators

Hydraulic Fit up Rotators

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Hydraulic Fit up Rotators

“Hydraulic Shell to Shell Fit-Up Rotators are specially designed to Align, Rotate and Support two sections of same diameter Shells for ‘Tack Welding’ or ‘Full Circumferential Seam Welding”.

Construction and Technical Details of Hydraulic Rotators

Fit-Up Rotators have Four Units, Two Units (1No. Drive Unit + 1No. Idler Unit) are with Trolley Wheels and the other Two are Hydraulic Fit Up Units Fixed Base Type.

The trolley of the Drive Unit has an inbuilt drive system, so that the shell section supported on them can be moved forward or backward, in order to butt the shell edge, against the edge of the other shell on the fixed units.

Hydraulic Fit up Rotators Features:

  1. Both sections have a free multi-dimensional adjustment capability.
  2. The adjustment work is more flexible and can better accommodate different types of welding seam status
  3. The hydraulic V-wheel facilitates the axial movement of the tower
  4. It could greatly improve the working efficiency for thin wall thickness and large pipe diameter production
  5. Hydraulic Fit up rotator consists of a 3D adjustable shift rotator, a hydraulic working station with effective control
  6. Rotator base is made of welded plate, with a higher strength to ensure no curvature occurs over a period of time
  7. Rotator base & boring is an embedded process to ensure precise rotation of the roller
Special Welding Turntable 30 Ton Capacity

Special Welding Turntable 30 Ton Capacity

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Special Welding Turntable 30 Ton Capacity has been specially designed to meet modern welding & Cutting requirements and incorporate features essential for efficient and economic welding production. The basic function is to bring the weldment to a convenient position or to turn the joint at a pre-selected speed so that quality weld can be made on the circumference.

Special Welding Turntable 30 Ton Capacity Features

The machine basically consists of a drive system for faceplate rotation. Here the Power is obtained through an A. C. Motor (Prime Mover). Further Speed reduction occurs at 3 stages i.e. Through Double reduction Worm Gear Box and by Spur Pinion & Spur Gear.

Special Features Provided

1. Acceleration and De-acceleration time set facility provided for smooth gradual speed pick-up.
2. Constant torque throughout the speed range.