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Welding Automation in Wind Tower Manufacturing

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Wind Tower Manufacturing: Key Benefits of Welding Automation

Welding automation plays a vital role in the manufacturing of wind towers, significantly enhancing efficiency, boosting productivity, and delivering superior weld quality. By doing so, it reduces costs and minimizes risks associated with manual welding.

Why Welding is Crucial for Wind Tower Construction

Welding is essential in building wind towers, which consist of large, tubular steel sections. These sections must be precisely welded together to withstand harsh environmental conditions. Without proper welding, the structural integrity could be compromised. Strong welds ensure the tower remains safe, durable, and reliable over time.

For example, welded tower sections are joined to create the structure, while welding also secures additional components, such as brackets, to the structure. Furthermore, welding protects the tower against corrosion and environmental damage, ensuring its longevity.

The Role of Welding Automation in Wind Tower Manufacturing

Automation technologies like robotic welding systems, automated machines, and welding manipulators significantly enhance wind tower manufacturing. These systems offer several key benefits:

  • Consistency and Quality: Robotic systems produce uniform, defect-free welds, improving the quality of the structure.
  • Speed and Efficiency: Automation helps accelerate the production process, speeding up the manufacturing.
  • Safety: Automated systems reduce risks for workers, enhancing overall safety on the shop floor.

In this way, automation not only improves the quality of welds but also ensures a faster, safer production process.

Welding Rotators and Positioners: Enhancing Welding Efficiency

Welding rotators and positioners are vital tools in wind tower manufacturing.

Welding Rotators

These devices rotate cylindrical components, such as wind tower sections, ensuring even welds and greater precision. Additionally, they reduce manual handling, allowing for more consistent results.

Welding Positioners

Positioners allow the adjustment of components to the optimal orientation for welding. This improves access to all sides of the workpieces, making welding faster and more efficient.

Together, welding rotators and positioners make the manufacturing process more precise, reducing labor and increasing overall efficiency.

Key Benefits of Welding Automation

  • Improved Consistency
  • Faster Production
  • Enhanced Safety
  • Cost Reduction

Ultimately, welding automation plays a crucial role in wind tower manufacturing, boosting productivity, quality, and safety while also reducing costs and manual risks.

Cubuilt Engineers Pvt Ltd

Welcome to Cubuilt Engineers Pvt Ltd

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Cubuilt Engineers Pvt Ltd, established in 1995, is an ISO 9001:2015 Certified company. We are recognized for our Custom Built solutions in welding automation systems. We specialize in designing, manufacturing, supplying, and commissioning full-range welding automation solutions.

Under the leadership of our Managing Director, Mr. P. S. Patil, the company has expanded globally and earned a strong reputation. His extensive industry knowledge and business foresight have fueled our success.

Although the Cubuilt Engineers Pvt Ltd company faced challenges in the early years with an initial turnover of Rs. 12 Lakh, the situation soon improved. We focused on delivering high-quality products, flawless workmanship, and exceptional after-sales service, which propelled our growth. As a result, we reached a turnover of Rs. 50 Crore annually. Our customers, both domestic and international, continued returning with repeat orders, validating our commitment to quality.

Located in Bhosari, Pune, approximately 155 kilometers from Mumbai, our headquarters and manufacturing unit are ideally positioned for global operations. With over 280 skilled employees and five fully equipped manufacturing facilities, we are well-prepared to meet the growing demands of our clients. Our R&D department plays a key role in staying ahead of market needs, continuously enhancing our welding automation offerings.

300 Ton Heavy Duty Welding Rotator with Trolley

300 Ton Heavy Duty Welding Rotator with Trolley

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The 300 Ton Heavy Duty Welding Rotator with Trolley is specifically designed to meet modern welding requirements. It incorporates essential features for efficient and economical production. The rotator’s main function is to continuously turn the job at a preset speed, allowing for welding on the circumference.

We offer a wide variety of welding rotators, including:

We are a leading manufacturer of these products based in Pune, India..

80 Ton Welding Positioner

80 Ton Welding Positioner

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80 Ton Welding Positioner

80 Ton Welding positioner automates the time and floor space, enabling more efficient production and cost reduction by reducing floor space and rising welding speed and quality.

Although welding positioners not only help the company financially, they also have a huge impact on the welder performance. Welding positioners permit welders to manufacture rotary welds of high quality.

Positioners improve the core strength of the welders as they are not required to perform out-of-position welding.

It speeds up the manufacturing process and gives the welder sufficient welding experience.

Repeatable welds optimize arc time and increase the rates of production while decreasing labor costs.

3 Axis Welding Manipulator

3 Axis Welding Manipulator

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3 Axis Welding Manipulator

Cubuilt is a 3 Axis Welding Manipulator manufacture and wholesaler of an assured quality range of Welding rotators, Welding Columns and Booms and Welding Positioners. These products are manufactured according to industry standards from high-quality input factors.

3 Axis Welding Manipulator Benefits

Once the job is loaded, all welding operations in the down position can be easily manipulated.  Welding positioners reduce the handling time and the frequent use of cranes.

The job can be tilted from 0° to 135° depending on the requirement of the specific location of welding.

Welding Positioners or welding manipulators can be conveniently used for complete circumferential welding, strip cladding, down hand position welding, to set the job conveniently for easy accessibility to intricate assemblies, etc.

Along with Column & Boom, a welding positioner can carry out any welding tasks which are impossible otherwise.

Welding Positioner / Manipulator Automation

Welding positioners automate the time and floor space, enabling more efficient production and cost reduction by reducing floor space and rising welding speed and quality.

Although welding positioners not only help the company financially, they also have a huge impact on the welder’s performance.
Welding positioners permit welders to manufacture rotary welds of high quality.

Positioners improve the core strength of the welders as they are not required to perform out-of-position welding.

Repeatable welds optimize arc time and increase the rates of production while decreasing labor costs.

Welding positions offer various advantages to all manufacturing plants, whether you aim to improve your profit and efficiency of production.

Special Welding Turntable 30 Ton Capacity

Special Welding Turntable 30 Ton Capacity

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Special Welding Turntable 30 Ton Capacity has been specially designed to meet modern welding & Cutting requirements and incorporate features essential for efficient and economic welding production. The basic function is to bring the weldment to a convenient position or to turn the joint at a pre-selected speed so that quality weld can be made on the circumference.

Special Welding Turntable 30 Ton Capacity Features

The machine basically consists of a drive system for faceplate rotation. Here the Power is obtained through an A. C. Motor (Prime Mover). Further Speed reduction occurs at 3 stages i.e. Through Double reduction Worm Gear Box and by Spur Pinion & Spur Gear.

Special Features Provided

1. Acceleration and De-acceleration time set facility provided for smooth gradual speed pick-up.
2. Constant torque throughout the speed range.